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simianquade
Joined: 02 Jun 2016 Posts: 11
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Posted: Thu Jun 02, 2016 12:48 am Post subject: Korg M1 KLM-1269 Power Supply P.C.B Failure |
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Hello,
I have been having problems with my Korg M1. Volume kept cutting in and out. I have removed the power supply P.C.B an can see there are capacitors that have leaked. A common problem I would suspect in an older piece of hardware.
I am having trouble purchasing capacitor C1 from the board as I am not yet able to determine the specifications/information printed on its side.
C1 being one of the large dark pink rectangular type.
Please if possible, could somebody describe the symbols representations so that I can identify the meanings of numerical value or point me towards a site that does this.
Or send towards to a U.K outlet that sells this specific type with what to ask for ?
Thanks
Last edited by simianquade on Wed Jul 27, 2016 1:56 pm; edited 7 times in total |
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voip Platinum Member
Joined: 27 Nov 2014 Posts: 3773
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Posted: Sun Jun 05, 2016 9:12 pm Post subject: |
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Are you sure it is capacitor leakage that you're seeing? The larger electrolytic capacitors on the PSU board have had glue poured around their bases to stop them vibrating during movement of the keyboard, and this can give the appearance of leakage.
It might be worth measuring the voltages on the power supply outputs, with the supply connected to the rest of the electronics in the M1.
There are several versions of the M1 PSU, geared for different markets e.g. USA, Japan, Europe, and the part numbers differ. Which version do you have? KLM1267, KLM1268, KLM1269.
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simianquade
Joined: 02 Jun 2016 Posts: 11
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Posted: Tue Jun 07, 2016 12:44 pm Post subject: Korg M1 Power Supply PCB |
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Hi
Thanks for the reply.
I have the KLM-1269. I have already removed the larger capacitors so I won't be able to test the voltage in circuit at this point without more complication.
I am hoping that what I was seeing was leakage as there was the substance oozing midway down the sides.
I have already purchased the other larger fixed cylindrical capacitors needed but can't access the problem with the large red/pink ones described earlier.
I am aware that this P.C.B isn't in manufacture any more too.
Thanks again |
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T3owner Senior Member
Joined: 17 Jun 2011 Posts: 368 Location: USA
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Posted: Tue Jun 07, 2016 5:57 pm Post subject: Re: Korg M1 Power Supply PCB |
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As shown in the KLM-1269 schematic in this thread...
http://www.vintagesynth.com/forum/viewtopic.php?f=5&t=53799
...C3 is one of the capacitors used in the AC line filter. It's specially rated for such usage. It isn't an electrolytic type. Why do you think it needs to be replaced? _________________ Korg: T3EX, 05R/W | Yamaha: Motif XF6 and XS6, A3000V2, A4000, YS200 | Fender Chroma Polaris | Roland U-220 | Etc. |
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voip Platinum Member
Joined: 27 Nov 2014 Posts: 3773
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Posted: Tue Jun 07, 2016 7:31 pm Post subject: |
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I agree with T3owner. Electrolytics can fail by leakage, with some makes worse than others, but polyester types used for mains filtering do not have this problem and are self-healing. |
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simianquade
Joined: 02 Jun 2016 Posts: 11
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Posted: Sat Jun 11, 2016 12:41 am Post subject: |
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Hi
I could see that there was a substance coming from the side so I have since removed and disposed of those that were so. I just need to fill the empty space that I have created.
To be honest I first assumed the problem could be to do with the head phone jack out put as that was how I was listening. I knew it wasn't the battery because the symptoms of that failing last time was that the only sound hearable was white noise, if that's the correct terminology. So admittedly before I had reached the jack after having had opened it up I noticed the mains pcb had capacitor leakages.....so I removed the capacitors seen to be at fault.
Although I suspected the jack I still thought that it was something to do with the flow of power. The reason behind that was because as from the point the instrument was turned on it would play the deeper layered sub base sounds and chords ect but would slowly start cutting out when over loaded with key touches. I could play single keys simultaneously all night ........Which a little frustrating. |
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voip Platinum Member
Joined: 27 Nov 2014 Posts: 3773
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Posted: Sat Jun 11, 2016 6:35 pm Post subject: |
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There's no harm in giving the headphone jack a cleanout, using a switch cleaner/lubricant like Servisol 10, or Deoxit. Contact oxidation occurs in most synths to some extent, even the flagship Kronos (although the Kronos 2 comes with gold plated contacts).
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simianquade
Joined: 02 Jun 2016 Posts: 11
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voip Platinum Member
Joined: 27 Nov 2014 Posts: 3773
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Posted: Tue Jun 14, 2016 12:50 pm Post subject: |
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If it is the capacitor in the centre of the image that you wish to replace, it is not an electrolyic, but most likely to be a foil capacitor with polyester dielectric, and it serves as part of the mains input filtering, serving to attenuate the interference trying to get in, but also preventing interference from the Korg from getting out. There is nothing to leak out of this type of capacitor. If you feel you must replace it, go for a 0.47uF 250V a.c. Y-type capacitor. These capacitors are designed for continuous service at mains voltages. Most of the markings on the capacitor are related to the various approvals bodies that the capacitor type has been tested by, typically UL (Underwriters Laboratories) recognized and IEC 60384-1 compliant.
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T3owner Senior Member
Joined: 17 Jun 2011 Posts: 368 Location: USA
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Posted: Thu Jun 16, 2016 3:34 am Post subject: Re: Electrol |
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You previously asked about C3, but the capacitor in your photo that's nearby but missing is C1. That type of capacitor doesn't physically leak, and if it should become electrically leaky, the fuse would likely blow. It certainly wouldn't cause problems such as you have described. C1 should be like C6. If you still have C1, it's probably OK, and should be put back in circuit.
What you are calling leakage is glue. The glue can cause problems in some cases. See http://www.korgforums.com/forum/phpBB2/viewtopic.php?t=96450&sid=4b6f18fa8c172d2893e23aa1cff9ab96 _________________ Korg: T3EX, 05R/W | Yamaha: Motif XF6 and XS6, A3000V2, A4000, YS200 | Fender Chroma Polaris | Roland U-220 | Etc. |
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simianquade
Joined: 02 Jun 2016 Posts: 11
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Posted: Sun Jun 19, 2016 10:45 pm Post subject: Klm 1269 |
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I appreciate all your feedback. It is all very helpful. I no longer have the missing components so I will replace them as advised. I could see that the fuse would blow now if the power was over loading via fault ...that's why its there that now makes a total of logical sense. I did just assume the interference was coming from the start of the circuit upon seeing the assumed leakage but without testing the circuit first there was no real concrete evidence of abnormality. And yes that is c1 that is missing thanks |
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simianquade
Joined: 02 Jun 2016 Posts: 11
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Posted: Thu Jul 07, 2016 12:04 pm Post subject: 0.47uF 250V a.c. Y-type capacitor |
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Hi.....So as you can see within the photo I sent of my existing P.C.B there are missing components (C1) Electrolyte 0.47uF 250V a.c. Y-type capacitor. I have searched for 0.47uF 250V a.c. Y-type capacitor on the internet and bought. When they arrived they were about the size of my small finger nail and no where near the pre-existing components (more the size of c3). I could see that this could have been the case before I asked and bought them but they were only cheap so I didn't break the bank. My question is where do I buy an equivalent? They most definitely have the same rating's but are different in size.... |
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the_crimson_thunder Junior Member
Joined: 18 Nov 2014 Posts: 92 Location: Germany
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Posted: Thu Jul 07, 2016 1:59 pm Post subject: |
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Hi,
here's an example of one that fits definitely:
http://www.reichelt.de/Funkentstoerkondensatoren/PAN-X2-470N/3/index.html?&ACTION=3&LA=2&ARTICLE=129277&GROUPID=3157&artnr=PAN-X2-470N
Take a look at the attached picture:
There are several holes on the pcb to where you can solder the capacitor (marked with red circles). You have to measure the spacing between one of the two on the left side and one (of three) on the right side. That is the spacing the 'legs' of the capacitor should have to fit. The example I've mentioned above has a spacing of 22.5 mm and therefore definitely fits...
BTW: I strongly recommend to replace its 'brother' too - so just order two of them and you're safe... |
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T3owner Senior Member
Joined: 17 Jun 2011 Posts: 368 Location: USA
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Posted: Fri Jul 08, 2016 12:20 pm Post subject: Re: 0.47uF 250V a.c. Y-type capacitor |
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simianquade wrote: | Hi.....So as you can see within the photo I sent of my existing P.C.B there are missing components (C1) Electrolyte 0.47uF 250V a.c. Y-type capacitor. [...] |
The missing capacitor is not an "Electrolyte" type, and "Y-type" isn't a requirement for replacement. The original is class X2.
Here's an explanation for AC line (mains) X and Y class capacitors:
http://www.illinoiscapacitor.com/pdf/papers/emi_rfi_suppression_capacitors.pdf _________________ Korg: T3EX, 05R/W | Yamaha: Motif XF6 and XS6, A3000V2, A4000, YS200 | Fender Chroma Polaris | Roland U-220 | Etc. |
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simianquade
Joined: 02 Jun 2016 Posts: 11
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